Pallet loader - Layer by layer palletising

Technical Specifications

Technical Excellence

Layer-by-layer palletizing solution with maximum height capability and flexible automation options. Complete specifications for the SOCO Pallet Loader featuring semi-automatic operation or fully automatic integration, 98 3/8" stacking capability, and universal case handling for all product types.

FEATURE

PALLET LOADER SPECIFICATIONS

Operation Modes

Semi-automatic or fully automatic

Maximum Height

98 3/8" stacking capability

Case Handling

All types including heavy and bulky

Construction

Galvanized or stainless steel

Safety Systems

Safety mat and screening included

Operation

Left or right-hand configuration

Control

Finger touch panel interface

Integration

Stripper plate system with ball table

Environment

Suitable for all environments

Maintenance

Designed for reliable, low-maintenance operation

Key Features

Layer-by-layer methodology, maximum pallet utilization

Product Benefits

Why SOCO Pallet Loader Excels in Layer Palletizing

Versatile palletizing solution offering both semi-automatic operation and fully automatic integration with layer-by-layer methodology. Stack to 98 3/8" heights for maximum lorry and container utilization, handling all case types including heavy and bulky items with complete safety systems and environmental versatility.

Maximum Pallet Utilization

98 3/8" stacking height maximizes truck and container capacity utilization with layer-by-layer methodology ensuring optimal load stability and weight distribution. Handle bulky and heavy products safely while maximizing shipping efficiency and reducing costs significantly.

Flexible Implementation

Semi-automatic operation ideal for moderate volume operations or fully automatic integration for seamless connection to packaging lines. Left or right-hand configuration accommodates any facility layout with scalable automation - start semi-automatic, upgrade to full automation later.

Safety-First Design

Safety mat system with automatic machine deactivation when operator present, complete safety screening for operator protection during operation. Touch panel control provides safe, intuitive operation interface while stable load construction reduces handling risks in shipping.

Environmental Versatility

Stainless steel option for wet and harsh environment capability, galvanized construction for standard industrial durability. Custom colors available to match facility requirements with all-environment operation capability for both indoor and outdoor applications.

Universal Case Handling

Handles all case types including heavy and bulky items with stripper plate system building complete layers before palletizing. Ball table integration ensures smooth case positioning and layer formation with minimal maintenance designed for reliable, low-maintenance operation.

Proven ROI & Shipping Optimization

Typical 12-20 month ROI through shipping optimization and labor efficiency gains with 30% more product per truck through optimized height utilization. Annual savings of $75,000-180,000 per system through reduced shipping costs and improved operational efficiency.

Frequently Asked Questions

What is the maximum stacking height capability of the Pallet Loader?

The SOCO Pallet Loader can stack cases to 98 3/8" heights, maximizing truck and container capacity utilization. This layer-by-layer methodology ensures optimal load stability and weight distribution while handling all case types including heavy and bulky items.

What's the difference between semi-automatic and fully automatic operation?

Semi-automatic mode requires manual case placement on the stripper plate with automatic layer transfer, ideal for moderate volumes. Fully automatic integration connects directly to packaging lines with cases flowing automatically from equipment like the T-400 sealer for complete automation.

What construction options are available for different environments?

The Pallet Loader is available in galvanized steel for standard industrial applications or stainless steel for wet, harsh, and food-grade environments. Both options include safety mat and screening systems with left or right-hand configurations to accommodate any layout.

What is the typical ROI and shipping cost savings with the Pallet Loader?

The Pallet Loader typically delivers a 12-20 month payback period with annual savings of $75,000-180,000 per system. Users achieve 30% more product per truck through optimized height utilization, plus significant labor efficiency and shipping cost reductions.

How does the safety system protect operators during palletizing?

The Pallet Loader includes a comprehensive safety mat system that automatically deactivates the machine when operators are present, plus complete safety screening for perimeter protection. The touch panel control interface ensures safe, intuitive operation with emergency stop capability.

Stay Updated on Pallet Loader Layer-by-Layer Solutions

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Industries We Serve

Our pallet wrapping solutions are trusted across diverse industries for reliable, efficient packaging operations.

Food & Beverage

Secure packaging for perishables with hygienic wrapping solutions

Manufacturing

Reliable protection for manufactured goods and components

Logistics & Distribution

High-volume wrapping for distribution centers and warehouses

Retail & Consumer Goods

Protect retail products during shipping and storage

Pharmaceutical

Contamination-free wrapping for sensitive pharmaceutical products

What Our Customers Say

Hear from businesses that have improved their packaging operations with our pallet wrapping solutions.

Excellent Investment for Our Operations

The 4100T-FSR has transformed our packaging process. The reliability and ease of use make it perfect for our daily operations.

Outstanding Support and Quality

Cousins Packaging provided exceptional service from purchase to installation. The machine performs flawlessly day after day.

Perfect for High-Volume Operations

We needed a reliable wrapping solution for our distribution center. The 4100T-FSR handles our volume with ease and consistent quality.

Reduced Labor Costs Significantly

The automation has cut our packaging time in half while improving consistency. ROI was achieved faster than expected.

Simple Operation, Great Results

Our operators learned the system quickly. The PANASONIC PLC controls are intuitive and the results are consistently excellent.

Best Decision for Our Facility

The build quality is exceptional and the performance has exceeded our expectations. Would definitely recommend to others.

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Need Expert Consultation?

Our packaging specialists can help you choose the right solution for your specific requirements and volume needs.

Technical Resources & Downloads

Access comprehensive documentation, specifications, and technical resources for the SOCO Pallet Loader Layer-by-Layer Palletizing Solution with versatile automation options and maximum height capability for all case types.

Standard Project Layouts & Configuration Guide Examples View Examples

Configuration Guide - Semi-automatic vs Fully Automatic Options Download PDF

ROI Calculator - Shipping Optimization Analysis for Layer Palletizing Download Excel

Ready to Optimize Your Palletizing Operation?

The SOCO Pallet Loader provides versatile layer-by-layer palletizing with maximum height capability, offering both semi-automatic operation and full automation integration options. Stack to 98 3/8" heights for maximum lorry and container utilization while handling all case types including heavy and bulky items.

For immediate assistance, call us at (Your Phone Number) or email us at sales@johnmayecompany.com

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